A Typical Mercury-Mariner Service Manual Contains The Following Chapters: Subjects may differ depending on year/model.
Removed Pad Thickness Measured Valve Clearance Specified Valve Clearance New Pad Thickness note: Measure the macewen cracked pot sign thickness of the new valve pads with a micrometer (thickness is not indicated on the pad).
Align timing marks on driven cams.Models Covered are Mercury - epson cx6300 cx6400 service manual Mariner.9/15 (4-Stroke) (323 cc).9/15 Bigfoot (4-Stroke) (323 cc) with Serial Numbers 0G590000 and Above., service manual application: 98-99 Mercury 135HP (135 HP) 150HP (150 HP) DFI (Direct Fuel Injection) outboard engine.Before start-up, the electrothermal ram (needle) is retracted (the fuel enrichment valve is opened) according to the temperature, allowing a high percentage of fuel to flow form the flat chamber into the venturi during start-up.Models Covered are Mercury - .9/15 (4-Stroke) (323 cc).9/15 Bigfoot (4-Stroke) (323 cc) with Serial Numbers 0G590000 and Above., service manual application: 98-99 Mercury 135HP (135 HP) 150HP (150 HP) DFI (Direct Fuel Injection) outboard engine.Install tensioner spring and tighten timing belt tensioner.Mercury 225 HP Outboard Models, mercury 175 HP Outboard Models, mercury 150 HP Outboard Models, mercury 135 HP Outboard Models, mercury 115 HP Outboard Models, mercury 90 HP Outboard Models, mercury 75 HP Outboard Models, mercury 60 HP Outboard Models, mercury 50 HP Outboard Models.Measure and record the intake valve clearance for cylinders #3 and #4.Marine Service Manuals has made every effort to make your Mercury 4-Stroke Outboard Boat Motor service manual shopping experience as easy as possible.The in-line, one-way valve prevents the air in the hoses from flowing back to the dashpot.Idle Speed note: Outboard should be completely warmed up for the idle speed adjustment.More repair manuals here:, mercury Mariner.5 / 275 HP Workshop Service Manual Repair, mercury/Mariner Workshop Service Manual Repair Application: Manual covers 2000 Mercury Outboard 2-Stroke models, exact models listed: 90, 91, 92, 93, 94, 95, 96, 97, 98, 99, 00,.5hp, 3hp,.3hp, 4hp.Starting Model Year 2000 Starting Serial Number OG960500 above.
A - Timing Belt Tensioner Screw M10 x 45 b - Tensioner Spring Timing Belt Tensioner Screw Torque - 29 lb-ft (40 Nm).
Loosen timing belt tensioner screw and remove tensioner spring.